7 min read

When to Upgrade Your Pool Plumbing (Why 1-Size-Fits-All Designs Fail)

When to Upgrade Your Pool Plumbing (Why 1-Size-Fits-All Designs Fail)
When to Upgrade Your Pool Plumbing (Why 1-Size-Fits-All Designs Fail)
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You wouldn’t power a modern luxury car with a 1980s engine. It might run, but not well. It would guzzle fuel, struggle under load, and eventually break down under stress.

The same applies to your pool’s plumbing. Outdated plumbing systems, often installed decades ago, were never designed for today’s raised spas, high‑output jets, automated equipment, or energy‑efficient variable‑speed pumps. And just like that old engine, your plumbing might “work,” but behind the scenes it may be:

  • Wasting energy
  • Overworking pumps and filters
  • Failing to meet current safety and building codes
  • Limiting what you can safely add during a remodel

In this guide, you’ll learn the most evident signs your pool needs a plumbing upgrade, why “one‑size‑fits‑all” hydraulics is a myth, and how a thoughtful redesign protects your comfort, safety, and investment.

Copper Pipes & Pinhole LeaksPlumbing blog sizes Vertical Blog Visual

Vintage properties can be beautiful and timeless. Their buried copper plumbing usually is not. Pools built between the 1950s and 1980s often relied on copper pipe before the industry transitioned to PVC and other modern materials. While copper offers fire‑resistant and antibacterial qualities, it does not age well in a chlorinated, outdoor pool environment. Over time, copper is vulnerable to:

  • Corrosion from pool chemistry and dissolved minerals
  • Aggressive water (low pH, low alkalinity) is eating away from the inside
  • Hard water and scale create rough, uneven interiors

These conditions lead to pinhole leaks, tiny perforations that:

  1. Release small but constant amounts of water into the soil and structural backfill
  2.  Rot nearby materials, including rebar, concrete, and adjacent structures
  3. Can undermine decks, equipment pads, and even nearby foundations if left unchecked

Often, the first “symptoms” are subtle: damp soil in one area, higher water bills, or a deck that starts to settle or crack for “no reason.” By the time the cause is apparent, the damage behind the scenes may already be extensive.

If your pool plumbing still includes copper lines, a planned, full‑system plumbing upgrade is almost always the safest and most cost‑effective long‑term choice. It allows you to:

- Replace aging copper with properly sized PVC or other approved materials - Reconfigure suction and return lines to meet modern hydraulic and safety standards - Reduce the risk of future leaks that can compromise structures you just invested in remodeling.

A Single Main Drain

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You can’t put a price on safety, especially when it involves entrapment risks around children, guests, and family members.

If your pool was built before 2008 and still has a "single main drain", it is likely not compliant with the Virginia Graeme Baker Pool & Spa Safety Act (VGBA). This federal safety law was created to prevent dangerous and sometimes fatal suction entrapments.

The act requires:

Split (dual) main drains that share and disperse suction or - Additional certified safety devices such as an SVRS (Safety Vacuum Release System)

 

A single main drain can create powerful suction at a single point on the pool floor. If hair, clothing, or a body part blocks that drain, the force can be strong enough to trap a swimmer underwater.

For a family‑focused backyard, this is not an acceptable risk.

If your pool has only one suction outlet on the floor:

Re‑plumbing to install split drains or other VGBA‑compliant solutions should be a "top priority", not a “someday” upgrade. - Any remodel, resurfacing, or equipment change is the perfect time to address this permanently.

Modernizing your plumbing is not just about performance, it’s about protecting the people who use your pool.

Major Remodels: Don’t Build a New Look on Old Plumbing
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If you're planning to add a spa, water feature, upgrade automation and equipment, or all of your outdoor living space, you must address the plumbing. It’s not optional.

The Right Order for Any Remodel

Every thoughtful remodel should follow this sequence:

1. Code Compliance First - VGBA compliance - Proper suction and return design - Local building and electrical codes

2. Efficiency and Performance Second - Correct pipe sizing and routing - Proper pump selection and speeds - Filter and heater sizing based on actual flow

3. Aesthetics and Design Third - Tile, plaster, coping, lighting, and features

Just as you wouldn’t upgrade a car’s engine without checking the cooling system and brakes, you shouldn’t invest heavily in finishes without ensuring the plumbing underneath can safely and efficiently support your new design.

Hydraulic & Circulation Design:

“One Size Fits All” Is a Dangerous Myth

Pool_Plumbing_Sizes_Circulation_Pipes_Trenches

Across the pool industry, a persistent and costly myth still shows up in the field with this statement:

 “We always use this pipe size and this pump; it works on every pool.”

This one‑size‑fits‑all mindset ignores what really drives system performance: hydraulics, is how water actually moves through your specific pool and plumbing layout.

Every pool is unique:

  • Shape and depth
  • Length of runs from the pool to the equipment
  • Number of features and jets
  • Elevation changes (especially in hillside and raised spa designs)

Designing them all without the exact pipe sizes, pump, and layout is a recipe for:

  1. - Higher utility bills
  2. - Shorter equipment life
  3. - Inconsistent heating and jet performance
  4. - Difficult water chemistry and clarity

Undersized Pipes = Higher Costs, Lower Output

When pipes are too small for the required flow, your pump has to work harder to move the same amount of water. This increases "Total Dynamic Head (TDH)," the resistance the pump must overcome.

Consequences of undersized plumbing include:

  1.  Higher electricity usage to maintain basic circulation
  2.  Noisy, stressed pumps running at higher speeds than necessary
  3.  Weak jets in spas and therapy areas
  4.  Reduced flow through heaters, leading to error codes or poor heating
  5.  Poor skimming and filtration, which affects water clarity

Example scenario: A homeowner adds a spa and multiple waterfalls to a 1970s pool that was originally plumbed with mostly 1.5" lines. Without upgrading the plumbing, the new variable‑speed pump has to run at high RPMs just to keep the features moving. The result: high bills, noisy equipment, and jets that still don’t feel as strong as expected. - CLIENT DISSAPOINTMENT

Undersizing doesn’t only feel underwhelming, it also shortens the life of your equipment and can prevent you from taking full advantage of modern energy‑efficient technology.

Oversized Pipes = Sediment Build‑Up and Water Hammer Risks

At first glance, “bigger pipe is always better” might sound like a safe approach. But oversizing without a full hydraulic design can cause problems, too.

When water moves too slowly in an oversized pipe:

- Debris like leaves, dirt, hair, and insects can accumulate and stagnate.

- Sediment can form in low‑flow zones, impacting water clarity and filter performance. In addition, poor velocity control and sudden flow changes can lead to "water hammer", a pressure surge that can:

- Split fittings - Crack filter lids or heaters - Blow out plumbing joints or unions

Example scenario: A builder installs very large diameter pipes everywhere “just to be safe,” but does not design the system to control velocity and transitions properly. When the pump ramps up from low speed to high speed, pressure spikes cause loud banging in the lines and stress on valves and equipment. The goal is not simply “bigger” or “smaller” pipe, it’s the right size and layout for the required flow and turnover.

Pipe Sizing Should Start with Turnover Rate, Not Guesswork

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Proper circulation begins with a simple question:

How much water is in your pool, and how often should it turn over?

The International Swimming Pool and Spa Code (ISPSC) mandates that residential pools achieve at least one full turnover every 6 hours.

A Simple Example Pool volume:  5,840 gallons

Turnover time: 6 hours = 360 minutes

15,840 gallons ÷ 360 minutes = 44 GPM (gallons per minute) required

 

From there, a proper hydraulic design will:

1. Use the required GPM to choose appropriate pipe diameters.

2. Apply manufacturer charts and hydraulic equations (like Hazen‑Williams or Darcy‑Weisbach) to calculate friction loss and velocity

3. Match the pump, filter, heater, and plumbing layout to achieve the desired performance at reasonable pump speeds. You don’t need to do this math yourself, but your builder or engineering partner should.

Your pool builder should be able to show: calculated flow rates; basic hydraulic calculations; and a circulation diagram indicating pipe sizes, suction and return lines, and safety components. If no one can explain "why" your system is plumbed the way it is, that’s a sign it may have been designed by habit, not by calculation.

This is not an option its part of the International Swimming Pool and Spa Code (ISPSC) The maximum speed of the vater for suction lines is 4.5 feet per second and 6.5 feet per second on the return lines.

Builder–Plumber Communication: Where Many Projects Go Wrong

Plumbing size  Blog Visual

 

Even when a builder creates a thoughtful plumbing and hydraulic design, the project's success depends on the professionals in the field.

  1. The "builder or designer" defines what the system should do.
  2. The "licensed plumber" installs and may fine‑tune the system based on actual routes, depths, and site realities.

When these two are not aligned, you can end up with

- Substituted pipe sizes “because that’s what we had on the truck.”

- Extra 90° elbows and fittings that were never in the plan

- Line routings that add unnecessary friction or long runs

- Suction and return lines that don’t match the intended flow. A lack of coordination is one of the most common reasons new builds underperform, even when brand‑name equipment has been installed.

A strong design‑build team ensures

  1.  The hydraulic design is clear, documented, and intentional.
  2. The plumber understands and follows the plan or communicates changes back to the designer.
  3. Any field adjustments are tested against performance requirements, not just convenience.

Fixing Poor Hydraulics Without Full Re-Piping

split drain Vertical Blog VisualNot every situation requires tearing everything out and starting from scratch. In some cases, especially during equipment changes or minor remodels, you can significantly improve performance with targeted upgrades.

Examples of partial improvements include

- Replacing undersized valves. Upgrading to full‑port valves eliminates unnecessary restrictions and improves flow.

- Isolating water features on separate lines and controls. Running waterfalls, bubblers, and deck jets on dedicated lines and valves keeps core circulation stable while still allowing you to enjoy features when desired.

- Reconfiguring return locations. Adjusting or adding return inlets can improve circulation patterns and reduce “dead zones” where water sits still.

- Minimizing unnecessary 90° elbows and tight turns. Gentle sweeps and thoughtful routing reduce friction loss and help pumps run more efficiently.

- Improving filtration practices. Cleaning filters more frequently and choosing the right filter type can help compensate somewhat for marginal hydraulics, but should not replace good design.

A professional assessment can help you understand where your system sits on the spectrum, from “a few smart tweaks” to “time for a full plumbing modernization.”

Don’t Let Invisible Plumbing Limit a Beautiful Backyard. We’ve all experienced how difficult it can be to understand what’s happening behind walls or underground.

With pools, this is especially true: plumbing and hydraulics are largely invisible, but they quietly determine:

  1. How clean and clear your water stays
  2. How safe are your suction and drains are
  3. How effective do your spa jets and water features feel
  4. How much do you spend every month on energy and repairs

Now that you understand the warning signs and core concepts, copper pinhole leaks, single main drains, outdated remodel plumbing, and the dangers of “one‑size‑fits‑all” hydraulics, it’s essential to act before minor issues grow into structural or safety problems.

Your Next Step: Get a Professional Plumbing & Hydraulics Assessment

Since 2008, J Designs Pool & Spa has helped Los Angeles homeowners plan and execute pool remodels the right way, combining licensed watershape professionals, code-aligned plumbing and hydraulic designs, and a focus on long‑term performance, safety, and efficiency.

If you’re planning a pool remodel or major equipment upgrade in Los Angeles, start with the plumbing, not the plaster. Schedule a plumbing and hydraulics assessment before you commit to cosmetic changes, so your new backyard performs as beautifully as it looks, for years to come.

 

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